The machines are developed by a technocrat after enough manufacturing experience and all the technical up gradations in the machines, those were possible for easier, faster and economical production of consistent quality are carried out. The machines are designed for longer life and out of high quality steel. Fully electronic based control panels are incorporated. Machines have lowest vibrations & attract least maintenance.
The machines have all indigenous design and based on the manufacturing experience. They have got extremely high production speed and wide product flexibility. Machine is almost fully automatic due to its electronically controlled panel board.
Data Sheet:
The machines have got following technical specifications.
FEATURES AND OPTIONS OVERVIEW:
The Scrubbers Machines manufactured by us are having unique features as under.
- High Speed Production rate up to 325 scrubbers of 15 grams per hour.
- Flexibility in product mix to suit production from 5 grams to 40 grams.
- The production details per shift / per hour can be visualized.
- Innovative threading system to give ease in operation at nip roller introduced for the first time.
- Innovative self-tensioning system introduced for the first time.
- Digital display for the length counting.
- Indicator light / buzzer given as optional for interruption in production on wire break.
- Auto cut off for machine on wire break for GLAZZE HD-1 and is optional for other models.
- New Generation of Scrubber making Machine.
APPLICATION RANGE AND MODELS:
|
Model |
Components |
Production Capacity |
|
GLAZZE HD-1 |
Single Head |
UPTO 90* PIECES PER HOUR |
|
GLAZZE HD-2 |
Two Head |
UPTO 175* PIECES PER HOUR |
|
GLAZZE HD-3 |
Three Head |
UPTO 225* PIECES PER HOUR |
|
GLAZZE HD-4 |
Four Head |
UPTO 325* PIECES PER HOUR |
* The production capacity mentioned is for input wire diameter of 0.14 mm.
The following features are provided with the scrubber machine
GLAZZE HD-1
Main Equipment:
Base Unit with the single head production consists of the 2 HP DC motor along with the DC drive and ½ HP DC motors two numbers, two synchronous motor, basic electronic panel board with DC drives, pump for the coolant circulation, Pay-off for wire
Ancillary equipments – No supporting equipments are required.
Application Range:
S/S Scrubbers from 5 grams to 40 grams can be manufactured.
Handling Requirements
One skilled operator is enough to carry out the production on one machine smoothly.
Electrical control Panel Board
The machine is equipped with two electrical panel boards. One is the main panel and the second remote panel board, controlling the drives in synchronization to each other.
GLAZZE HD-2
Main Equipment:
Base Unit with the two head production consists of the 3 HP DC motor along with the DC drive, basic electronic panel board with DC drives, pump for the coolant circulation, Pay-off for wire
Ancillary equipments – One HP air compressor.
Electrical control Panel Board
The machine is equipped with one electrical panel board. The main panel consisting of three HP DC drive and Three numbers of microprocessor based digital counters and one cutting transformer control the drives in synchronization to each other and the whole machine works in the auto production mode.
GLAZZE HD-3
Main Equipment:
Base Unit with the Thee head production consists of the 3 HP DC motor along with the DC drive, basic electronic panel board with DC drives, water pump for the coolant circulation, Pay – off for wire.
Ancillary equipments: One HP air compressor.
Electrical control Panel Board
The machine is equipped with one electrical panel board. The main panel consisting of three HP DC drive and Three numbers of microprocessor based digital counters and one cutting transformer control the drives in synchronization to each other and the whole machine works in the auto production mode.
GLAZZE HD-4
Main Equipment:
Base Unit with the four head production consists of the 5 HP DC motor along with the DC drive, basic electronic panel board with DC drives, water pump for the coolant circulation, Pay-off for wire.
Ancillary equipments: One HP air compressor.
Electrical control Panel Board
The machine is equipped with one electrical panel board. The main panel consisting of five HP DC drive and Four numbers of microprocessor based digital counters and one cutting transformer control the drives in synchronization to each other and the whole machine works in the auto production mode.
FLOOR SPACE REQUIREMENTS
- For GLAZZE HD-1 the floor space area required is 1000 mm x 2000 mm
- For the GLAZZE HD-4 the floor space area required is 1150 mm x 3100 mm.
- For GLAZZE HD-2 and GLAZZE HD-3 the floor space area required is 750 mm x 3100 mm (can be adjusted)
ELECTRICAL CONNECTIONS:
- The GLAZZE HD-1 shall require one three phase point / one single-phase input source for four HP load.
- The GLAZZE HD-2 and GLAZZE HD-3 shall require one three phase point / one single-phase input source for three HP load (plus one HP load for compressor)
- The GLAZZE HD-4 shall require one Three phase input source to support Five HP load (plus one HP load for compressor)
ADVANTAGES OVER OTHERS:
- Unique self-tensioning system.
- Microprocessor based digital counters.
- Fully Automatic Operation High quality D.C. motor with Forced air blower.
- User friendly and gives high flexibility in product mix.
- Least scrap generation.
- Equipped with metrologically blended long lasting alloy rollers.
- Cost effective production due to high out put.
- Easy in operation due to its innovative threading system and innovative tensioning system.
- Consistent in quality.
- Price advantage over others due to import substitute option.
- Time tested produce and product.
- Technical backup and proficient and prompt after sales services.
- Machines designed tough for longer life and least maintenance.
- Over all machine performance is unparalleled.